Product Introduction

A Custom Wall Aluminum Formwork System is a modular, project-specific concrete forming system designed based on architectural and structural drawings for high-rise and commercial building construction projects.

Technical Specifications

Item	Specification / Engineering Value
System Type	Modular aluminum wall formwork system for high-rise concrete wall construction and repetitive structural cycles
Panel Structure	Aluminum frame panels with internal stiffening ribs; frame thickness 65–100 mm (project dependent)
Connection System	Steel tie rod + wedge locking system; connector spacing ≤ 300 mm
Structural Interface	Standard wall/corner interface geometry; alignment tolerance ≤ ±1.5 mm / 3 m
Load Performance	Fresh concrete pressure resistance 60–80 kN/m² (project-calculated)
Dimensional Control	CNC fabrication ±1.0 mm; assembly tolerance ±2.0 mm
Reusability Design	Service life ≥ 300–500 cycles under standard handling conditions
Material	6061-T6 aluminum alloy; yield strength ≥ 240 MPa
Manufacturing Method	Aluminum extrusion + CNC machining + welded frame assembly
Surface Condition	Anti-adhesion treatment for repeated concrete contact and stripping cycles
Compliance Basis	ISO 9001 certified manufacturing system; EN 12812 / GB-T compliance (project dependent)

Key Features

Modular aluminum panel system configured for repetitive wall geometry in multi-cycle construction environments.
CNC-machined aluminum extrusion frame structure for controlled dimensional consistency of structural components.
Mechanical tie rod locking system for structural panel interlocking and load transfer continuity
Welded aluminum frame structure with internal stiffening rib configuration for concrete casting load distribution.
Standardized corner interface geometry ensuring alignment continuity between wall and corner modules in modular formwork systems.

Customization Capability for Project Requirements

Customization scope includes:
· Wall thickness and height adaptation
· Project-specific panel size optimization
· Door, window, and MEP opening integration
· Structural load adaptation based on engineering requirements
· Layout optimization for repetitive residential and commercial units
Service capability:
· Drawing-based engineering evaluation
· Prototype/sample development before mass production
· Mold development for customized extrusion profiles
· Large-scale production support for construction projects

Quality Control and Manufacturing Process

Manufacturing capabilities:
· Integrated aluminum extrusion and CNC machining production system
· Mold-based manufacturing for customized structural components
· Large-scale production capacity for construction formwork systems
· Standardized workflow from design to delivery
Quality management system:
· ISO 9001 quality management system (project-dependent documentation)
· ERP-based production tracking system
· Full-process inspection control including dimensional and mechanical testing
· Material compliance and verification reporting system
Inspection process includes:
· Raw material inspection before production
· CNC machining precision verification
· Welding and structural integrity inspection
· Dimensional inspection of finished components
· Trial assembly verification for project-based systems

FAQ

Q: What construction systems is this aluminum wall formwork compatible with?

A: Compatible with cast-in-place concrete wall construction in high-rise and commercial building projects using modular aluminum formwork systems.

Q: What is the typical engineering tolerance for aluminum formwork panels?

A: CNC fabrication tolerance ±1.0 mm and assembly tolerance ±2.0 mm for structural aluminum formwork systems.

Q: What structural performance range does the system support?

A: Designed for fresh concrete pressure typically in the 60–80 kN/m² range under project-specific calculation conditions.

Q: What aluminum grade is commonly used in the formwork system?

A: 6061-T6 structural aluminum alloy with yield strength ≥ 240 MPa for wall formwork applications.

Q: What is the expected reuse cycle of the aluminum formwork system?

A: Typically engineered for 300–500 reuse cycles depending on handling, cleaning, and site conditions.

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